Description

Mica Band heaters are efficient and economical solutions to the heating requirements of many applications. Mica Band heaters can attain a maximum sheath temperature of 900°F, but with different electrical termination styles, clamping mechanisms, and ability to accommodate holes and cutouts, mica band heaters are successfully used in many applications, but are mostly sought for in the plastics industry.

The Mica Band Heaters made by Vijay Heat’s utilizes different types of Top Grade Mica. The thickness of each mica layer is carefully selected in order to balance between the insulating characteristics of mica and the ease of heat transfer from the heating core to the machine barrel.

FEATURES


  • Clamping straps will assure efficient heat transfer
  • The low mass design allows quick heat-up and a quick response
  • Our design variations provide convenience and heater protection
  • Specific watt density : 3.5 W/cm2
  • Working temperature upto 250°C
  • Element: Nichrome strip/wire
  • Diameter range 25mm to 1000mm
  • Length range 25mm to 500mm
  • High quality Mica having excellent Dielectric strength

TECHNICAL FEATURES


  • Specific Watt Density : 3.5 W/cm2
  • Working temperature up to 250°C
  • Element : Nichrome strip / wire
  • Diameter range 25 mm to 1000 mm
  • Length range 25 mm to 500 mm
  • Different Terminal options
  • High quality Mica having excellent Dielectric strength

APPLICATION


  • Injection Molding Machine
  • Blow Molding Machine
  • Extrusion Line
Resistance +10% -5% Overall Thickness 15 mm
Wattage +5% -10% Minimum Dia. 38 mm
Max. Watt Density 8 watts / sq.cm Minimum Width 25 mm
Voltage 220V AC to 480V AC Width – Normal Multiple of 15 + 6mm
Maximum Temp 800 oC Std. gap between edges 5 to 10 mm
  • Ensure Heater ID same as OD of cylinder/nozzle
  • Eliminate contamination of oil, plastic, dirt etc on cylinder surface to avoid carbonizing & shortening heater life
  • Secure firmly to avoid Air gap and also to compensate for normal expansion, re-tighten periodically
  • Maintain temperature controls & accessories in good working condition to avoid over heating condition
  • Protects leads from abrasion
  • Avoid process material leakage to terminal
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