Pipe Heater

Customization Options:

• Specific wattage and voltage requirements

• Custom sheath materials for corrosive environments

• Integrated control panels for precise temperature regulation

• Hazardous area (Flameproof) certified designs

• Installation Instructions

  1. Pre-Installation Check:

     • Verify the heater’s specifications (voltage, wattage, and material) against your application requirements.

     • Ensure the power supply matches the heater’s rating.

     • Inspect the heater for any physical damage before installation.

  2. Mounting the Heater:

     • For threaded models, securely screw the heater into the tank fitting (BSP/NPT thread).

     • For flanged models, align and bolt the heater onto the tank flange, ensuring a proper gasket is used to prevent leaks.

     • Ensure the heater is fully submerged in the liquid before turning it on to prevent dry firing.

  3. Electrical Connections:

     • Connect the heater to a properly rated power supply using appropriate wiring.

     • Ensure proper grounding to prevent electrical hazards.

     • Use a thermostat or temperature controller for precise temperature regulation.

  4. Safety Checks Before Operation:

     • Double-check all wiring connections.

     • Verify that the heater is fully immersed in the medium.

     • Ensure that over-temperature protection devices (thermal cutoffs, thermostats) are installed and functional.

     • Turn on the heater and monitor for stable operation.

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  Maintenance Guidelines

  1. Regular Inspections:

     • Periodically check for any physical damage, corrosion, or scaling on the heater surface.

     • Inspect electrical connections for loose or damaged wires.

  2. Cleaning the Heater:

     • If scale buildup is observed, clean the heater using appropriate descaling chemicals or mechanical cleaning methods.

     • For oil applications, clean residues with a non-flammable solvent.

  3. Checking Temperature Controls:

     • Ensure that thermostats and controllers are calibrated correctly.

     • Test safety devices, including thermal cutoffs and limit switches, to prevent overheating.

  4. Preventing Dry Firing:

     • Always ensure the heater is submerged before turning it on.

     • Use liquid level sensors to prevent operation in dry conditions.

  5. Replacement & Repairs:

     • If the heater shows excessive wear or damage, replace it immediately.

     • Use only manufacturer-approved spare parts for repairs.